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Returnable container loop calculator

Calculate the container pool, the pallets, the investment and the payback of one returnable packaging loop against single-use packaging.

Example: 120,000 parts a year in containers of 48 parts on a 21-day loop need 166 containers on 11 pallets. At $18.00 per container the pool costs $2,988, and a trip costs $1.29 against $4.50 of single-use packaging. The pool pays back in 4.5 months, after 931 trips.

Your loop

Volume and packing
Get this figure from a part file in Quick Plan.
Loop
Calendar days from filling to the next filling, with return and washing.
Extra containers for delays and peaks.
Containers lost or scrapped on each trip.
Costs in USD
Purchase price of one container with its insert.
Washing, handling and return freight for one container.
Box, dunnage and wrap that one container trip replaces.

Pool and payback

Containers in the pool
166144 running, the rest safety stock
Pallets in the pool
11Counted, not priced
Investment
$2,988Containers in the pool
Cost per trip
$1.29Operations and container loss
Annual saving
$8,025Against single-use packaging
Payback
4.5 months931 break-even trips

All amounts are in USD. Container lifetime, interest and price changes are not included.

From one loop to a packaging project

Parts per container from your part

Quick Plan packs a part file or part dimensions into a container and stacks the containers on a pallet. It gives the parts per container and the containers per pallet for this calculator.

Open Quick Plan

Several years and several packaging items

The Optipacker platform models the pool investment, operating and replacement costs, amortization, payback and multi-year cash flow for containers, inserts and pallets of a project.

See the platform
Returnable Container Loop ROI Calculator | Optipacker