Choose an Insert Around the Part and the Process

Define what the insert needs to do

Start with the part's dimensions, contact surfaces, handling orientation and the space needed for loading and unloading. These requirements guide the cavity layout and the choice of insert material.

Calculate the arrangement first

Start with the parts, container, allowed orientations and spacing. Calculate the packing arrangement and review its positions and layers in 3D before creating the insert.

Use Generate from Arrangement to create an insert from the calculated part positions. Inspect the generated cavities, dimensions and material settings in the context of the full container.

Review the resulting assembly

Check the space above and around the parts, the insert geometry and how each layer will be handled during loading and unpacking. Keep the source arrangement with the insert so your team can trace the design back to its part positions.

Connect the choice with the bill of materials

Keep the insert quantity, material and cost information with the packaging configuration. A change in cavity count or layer setup changes the quantities the project needs and can affect the investment model.

Use the 3D layout to agree on the proposed arrangement, then review the physical packaging against your handling and protection requirements.

Explore the insert workflow and bring your part and insert requirements to a demo.